Thermal management

Thermal management is important for the electronic systems to encompass the processes along with the technologies.

The main objective of thermal management is to ensure the temperature remains consistent for the functional and absolute maximum limits.

The temperature exceeding the limit may cause destruction physically or may lead to a system failure.
Therefore, metal core PCB is essential because efficient thermal management increases the feasibility, enhances durability, and reduces the failure rates.

It also enables the high circuit density design for the users.
Basically, thermal conductivity is a specific material from a property with the ability to conduct proper heat management as soon as it enters into the system.

The conventional PCBs share less thermal conductivity and also not capable enough to meet the increased demand for the thermal constraint required for high power dissipation PCB.

1.  High Power LED application
– Stage LED lighting / Automative LED lighting / Street LED lighting
– Medical lighitng / Aviation lighting 

One fundamental approach to address the LED thermal resistance issue and effective thermal management via LED,
Can be achieved through relying on digital control.

One brilliant example of that could be the use of thermistor near the LED.
This will enable tracking temperature in a specific part of the MCPCB that is mounting the LED.
As a result this will not just monitor temperature but can also incrementally cut down voltage supply of the temperature exceeds a given limit.

Moreover digital control can also optimize LED efficiency and thereby the overall energy usage and effective thermal management.

Direct thermal MCPCB
Thermal conductivity 385 W/M.K

Aluminum PCB
Thermal conductivity 12 W/M.K

Copper Core PCB
Thermal conductivity 385 W/M.K

2. Laser generator

Aluminium nitride ceramic PCB application

Lasers have become commonplace in industrial settings as the technology dropped in price over the years.
Each industrial laser-line generator comes with either a red or green beam.

During the operation of the laser, a large amount of heat energy will be generated.
So, need good thermal management PCB for Laser machine.

Aluminum Nitride ceramic pcb

AIN Cermaic PCB
Thermal conductivity 175 W/M.K
Working Temperature : 400 Degree Celsius

AL2O3 Cermaic PCB
Thermal conductivity 24 W/M.K
Trace: Gold + Silver

zirconia ceramic PCB

Zirconia ceramic PCB

3. High-Power inverter

High-Power inverter produce DC power through fuel and then covert it into stable AC power.
Inverter generators have high fuel efficiency.

In ther woring of Inverter , a large amount of heat will be generated.
So, need good thermal management PCB for High-power inverter

ceramic pcb

DBC Ceramic PCB
Thermal conductivity 175  W/M.K
Breakdown voltage: up to AC 34000V

copper coin pcb

Copper inlay PCB is great thermal management solution for High-Power inverter

copper inlay pcb

Heavy Copper PCB High-Power inverter
Trace copper thickness up to 40 OZ

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