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Introduction to Wet Film Process in PCB Manufacturing
ByGrace June 24, 2025June 24, 2025
Abstract The wet film process is a critical step in the fabrication of printed circuit boards (PCBs), enabling the precise transfer of circuit patterns onto copper-clad laminates. This article provides a comprehensive overview of the wet film process, including its principles, key steps, advantages, disadvantages, and applications in modern PCB manufacturing. The discussion covers photoresist…
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How to Use Different Colors to Highlight Different Nets in PCB Design
ByGrace June 24, 2025June 24, 2025
Introduction to PCB Net Highlighting Printed Circuit Board (PCB) design is a complex process that requires careful attention to electrical connections between components. One of the most valuable visualization tools in PCB design software is the ability to highlight different nets (electrical connections) using distinct colors. This technique, often called “net highlighting” or “net coloring,”…
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Concept and treatment of residual copper rate in PCB manufacturing
ByGrace June 24, 2025June 24, 2025
Concept of residual copper rate in PCB manufacturing: The manufacturing process of PCB starts with a PCB “substrate” made of glass epoxy or similar materials. The first step in manufacturing is to light-draw the PCB design wiring for the connection between parts. The method is to use negative transfer (Subtractive transfer) to “print” the circuit…
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Rules setting before PCB routing
ByGrace June 23, 2025June 23, 2025
(1) Safety spacing setting Setting the safety spacing corresponds to the Clearance Constraint item in Routing, which specifies the distance that must be maintained between the routing, pads, and vias of different networks on the board. The safety distance of a general PCB can be set to 0.254mm, a relatively empty board can be set…
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Application of Query Statement in PCB DesignElectronic Engineer • Author:
ByGrace June 23, 2025June 23, 2025
In Altium Designer, design rules are usually used to define the user’s design requirements. These rules cover all aspects of the design, from wiring width, object safety spacing, inner layer connection style, via style, etc. Design rules can not only be detected in real time during the PCB design process, but also can be uniformly…
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PCB Board Hole Size Reference: A Comprehensive Guide
ByGrace June 22, 2025June 20, 2025
Introduction to PCB Hole Sizing Printed Circuit Board (PCB) design requires careful consideration of numerous factors, with hole sizing being one of the most critical yet often overlooked aspects. Hole sizes in PCBs serve multiple purposes – from component mounting to mechanical fastening – and getting these dimensions right is essential for both functionality and…
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PCB Trace Routing Priority Order Requirements
ByGrace June 22, 2025June 23, 2025
Introduction Printed Circuit Board (PCB) design is a complex process that requires careful consideration of numerous factors to ensure optimal performance, reliability, and manufacturability. One of the most critical aspects of PCB layout is determining the proper routing priority order for different types of traces. Establishing a clear hierarchy for trace routing helps designers create…
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PCB Defect Detection Based on YOLOv8: A Deep Learning Approach
ByGrace June 22, 2025June 21, 2025
Abstract Printed Circuit Boards (PCBs) are critical components in modern electronic devices, and their quality directly impacts the performance and reliability of electronic products. Traditional PCB defect detection methods rely on manual inspection or conventional machine vision techniques, which are time-consuming, labor-intensive, and prone to human error. This paper proposes an automated PCB defect detection…
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A Brief Discussion on PCB Teardrops
ByGrace June 22, 2025June 21, 2025
Abstract In printed circuit board (PCB) design, teardrops (or teardropping) are a crucial technique used to enhance the reliability and manufacturability of PCB traces, particularly at the junctions between traces and pads or vias. This paper explores the concept of PCB teardrops, their benefits, implementation methods, and considerations in modern PCB design. The discussion covers…
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PCB Design Pitfalls: The Often-Overlooked Issue of Hole Spacing
ByGrace June 22, 2025June 21, 2025
Introduction In the intricate world of printed circuit board (PCB) design, engineers and designers must navigate a complex landscape of technical requirements, manufacturing constraints, and performance considerations. While much attention is rightly paid to trace routing, signal integrity, and component placement, one critical aspect frequently falls through the cracks: hole spacing. This seemingly simple element…
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PCB Catastrophic Failures: Causes, Consequences, and Prevention
ByGrace June 22, 2025June 21, 2025
Introduction Printed Circuit Boards (PCBs) are the backbone of modern electronics, found in everything from consumer gadgets to industrial machinery and aerospace systems. While PCBs are designed for reliability, catastrophic failures can occur due to various factors, leading to system malfunctions, safety hazards, and financial losses. This article explores the root causes of PCB catastrophic…
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Key Challenges in the PCB Assembly Process
ByGrace June 22, 2025June 21, 2025
Printed Circuit Board (PCB) assembly is a critical stage in electronics manufacturing, where components are mounted onto the board to create functional circuits. Despite advancements in technology, the PCB assembly process still faces several challenges that can affect product quality, reliability, and production efficiency. This article explores the major challenges encountered during PCB assembly and…
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How to Select PCB Components: A Comprehensive Guide
ByGrace June 22, 2025June 21, 2025
Printed Circuit Board (PCB) design is a complex process that requires careful consideration of every component used. Selecting the right components is crucial for the functionality, reliability, and cost-effectiveness of your electronic device. This 2000-word guide will walk you through the essential factors to consider when choosing PCB components. Understanding PCB Component Selection Component selection…
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Why is it Essential to Keep PCBs Clean?
ByGrace June 22, 2025June 21, 2025
Introduction Printed Circuit Boards (PCBs) form the backbone of modern electronics, found in everything from smartphones and computers to medical devices and aerospace systems. As electronic components become smaller and more densely packed, the importance of maintaining PCB cleanliness has grown exponentially. Cleanliness in PCBs isn’t merely about aesthetics; it’s a critical factor that affects…
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Understanding and Resolving PCB Error Message Boxes: A Comprehensive Guide
ByGrace June 21, 2025June 19, 2025
Introduction to PCB Error Messages Printed Circuit Board (PCB) design is a complex process that involves numerous steps from schematic capture to final manufacturing output. Throughout this workflow, designers frequently encounter various error message boxes that serve as critical communication tools between the design software and the user. These error messages play a vital role…
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