What benefits can PCB depaneling machines bring to enterprises
With the rapid increase in the demand for smart mobile equipment around the world, the demand for PCB depaneling machines has also increased greatly. Therefore, it is very important to improve the production capacity efficiency. This is especially true when dealing with fan-shaped, circular, semi-circular, special-shaped, polygonal, rectangular and irregular shapes. Improper manual depaneling operations are prone to unreliable risks, such as: component cracking, damage to solder joints, board deformation, PCB copper separation, uneven force, PCB brittle fracture, and uneven depanel appearance.
At present, enterprises have basically realized the replacement of manual depaneling with automated depaneling. Of course, to achieve the process of automated depaneling, depaneling machines must be used.
Compared with manual depaneling, it not only improves production efficiency, but also can greatly reduce the scrap rate of products, and it is also very convenient to use.
What benefits can PCB depaneling machines bring to enterprises?
1.Improve production efficiency
Automated depaneling equipment can achieve continuous production with low failure rate, short production preparation time, and high production efficiency. It replaces the previous manual work and greatly improves the production efficiency;
2.Improve product quality
The automated control system enables the actuator of the splitter to complete the operation according to the requirements of the programming design, avoiding the influence of human subjective factors, making the product quality consistent after the operation, and reducing the product’s unqualified rate and loss.
3.Reduce manufacturing costs
The automated production of the splitter has a short cycle and a fast splitting speed, which can greatly improve the efficiency of splitting. At the same time, the splitter can run continuously, so it can greatly reduce the manufacturing cost under the conditions of mass production.
4.Increase production flexibility
The mechanical automation production and processing system can quickly adjust production according to changes in production demand at any time, and the line change is efficient and convenient.
5.Shorten the manufacturing cycle and reduce the number of products
Automation shortens the manufacturing cycle of products, enables enterprises to achieve fast delivery, improves the competitiveness of enterprises in the market, and can also reduce the number of raw materials and products, and reduce working capital costs.
6.Improve product accuracy
Automated equipment uses various high-precision guides, positioning, feeding, adjustment, detection, visual systems or components to ensure the high accuracy of product assembly production.
7.Higher safety
Automated equipment adopts automatic loading and unloading mechanism, linear operation, carrier circulation, and improves production efficiency. It also automatically prompts abnormalities such as broken knives, avoiding work injuries and misoperation from the source, and improving production efficiency efficiently and safely.
During normal use, there will be some wear and tear on the main components such as the tool and the spindle, so you must pay attention to the maintenance of the board splitter during use. The experience needed for the maintenance of the board splitter:
- Regularly maintain the appearance and wipe it frequently to give people a good visual effect and make the equipment smooth and beautiful
- If it is a guillotine board splitter, pay attention to the protection of the upper and lower cutters at any time. If it is a curve board splitter, pay attention to the maintenance of the milling cutter;
- If it is not working for a long time, the guillotine board splitter should remove the upper and lower cutters and apply oil for protection. If it is a milling cutter board splitter, remember to wipe it off before use;
- After the board is split, pay attention to check the tightness of each screw. If you find that the equipment shakes during the board splitting process, please pay attention to check the screws.
Making full use of the machine and regular maintenance can keep the machine in the best condition, extend the life of the machine, and reduce the average cost, thereby improving work efficiency and reducing the loss caused by the impact on production due to machine failure. The above is about the matters that need to be paid attention to in the daily maintenance of the splitter. In fact, any machine has a life span, and some wear and tear and aging will occur over time. Therefore, if we maintain the machine during use and make it more durable, these are the things we users usually need to pay attention to.