Low Volume PCB Assembly

Low volume PCB Assembly refers to a small quantity of PCB assembly,general 5 to 1000 pcs.

The development of a circuit board is product where a team is typically required to
prove the veracity of a design.

Low Volume PCB Assembly defined

This is due to the fact that the process of demonstrating a successful PCB design consists
of three stages: design, manufacturing, and testing.

For boards of any degree of complexity, development is a cyclic process consisting of several PCB prototype iterations.

And to a great degree, the efficiency of this process depends upon how well you take
advantage of the flexibility of your board’s assembly.

Before expounding on the options available to you during prototyping,
let’s first define low volume PCB assembly.

How to do Low volume PCB assembly?

We offers full-turnkey Complete PCB Assembly services in low volumes,
which including PCB manufacturing, Parts source and Final Assembly.

Design-for-Manufacturing (DFM) must be carefully considered in low volume pcb board assembly.

We will review your PCB Design Files for any possible engineering concerns in your Gerber
Files, Bill of Materials (BOM), assembly drawings and circuit diagrams.

As a turn key solution provider, we will handle Panelization for your PCBs to lower costs
and facilitate an efficient assembly process.

We will recommend a proper solder mask opening to ensure a high yield rate while preventing
solder bridging and other common PCB Assembly Faults.

We will also thoroughly check your parts list against your PCB files,
And ask for your clarification on any component Issues before we order parts.

This avoids wasting your money and delaying delivery of your boards.
Similarly, Design-for-Testing (DFT) should be involved in your circuit design from the
beginning, even for low volume board assembly.

Why need to do Low Volume PCB Assembly?

Use low volume PCB assembly to prove your design for all circuit board development,
There are essentials of good PCB design which should be instituted.

Low volume PCB assembly is the mounting of components on a relatively small number of bare
boards, which may range from a handful to 250 or less.

Assembly, although fundamentally well-defined in terms of the steps,
Provides a great deal of flexibility, as described in the next section.

If leveraged properly, it can truly improve the efficiency of your board development.

For assembly, in addition to smart component placement decisions,
You should be aware of the various options available to help proving of your design,
That is commonly referred to as prototyping or the design build test iteration process.

These options can be classified as part of a sequential or parallel prototyping strategy.
Prototyping options for low volume PCB Assembly.

When you choose to work with us, you will be offered our professional guidance on how to
distribute the test points across the PCB, after reviewing your test procedure.

We can fulfill your test requirements by following your troubleshooting guidelines,
diagnostic tests, and associated documentation to get your boards fully tested.

We also offer a variety of meticulous verification methods for your assembled PCBs,
such as Automated Optical Inspection (AOI),
In-Circuit Testing (ICT), Functional Testing,
And multiple stages of Visual Inspection.

We provide many additional services and programs to ensure that your low volume PCB
assembly job is entirely risk free.

As a part of our turn-key PCB Assembly Process,
we guarantee 100% electrical testing for all printed circuit boards.

We also offer a unique PCB Sample Program for our turnkey clients,
where we will send a small number of your assembled PCBs to you for testing ahead of the
main production run.

X-Ray Inspection is available to check BGA and Other Complex Package assembly quality.

Our highly-trained specialists are able to resolve any assembly issues that may arise
before your order is shipped out.

We take reducing costs seriously for low volume orders.
NRE and stencil charges will be cancelled for repeat orders.

We reduce your per-part cost by shopping each part number with the major distributors and
choosing quantities to get the lowest per-part price.

Over our years of experience in providing PCB Assembly in China, we have built strong
relationships with major suppliers in the USA, Eropean and other countries to keep part
purchasing cost competitive without compromising on our strict Quality Standards.

We guarantee that you will get the best combination of PCB turn-key service quality, price,
and delivery time.