How to Reduce PCB Assembly Cost
When it comes to high costs being a common crisis regardless of any improvement in economic conditions, many US industries are tracking effective ways to cut costs and upgrade profit margins without compromising on the quality aspects of product and process development, especially in the electronics industry. One of the hottest issues experienced by electronics manufacturers and OEMs is the ever-changing technology that requires increasingly complex PCB assembly services. For all these issues, maintaining quality standards at every stage of PCBA can certainly consider happy intermediaries or middlemen to reduce PCB assembly costs. Hello everyone! Let’s modify the combination of printed circuit boards with smart steps, open up more content, and reveal savvy ways to make PCBs more cost-effective.
It’s all about keeping it simple, simple and straightforward to reduce the cost of PCBA as much as possible instead of considering it as a complicated dance to make it more compact, versatile and reliable. For most electronics manufacturers, it is not easy to find areas that are crucial to safely minimize expenditures and keep customers happy with quality products. It is difficult to balance project schedules and budgets at the same time. On the other hand, strict inspection operations lead to increased costs and prove to be more expensive if ignored or not implemented during PCB assembly. With this, why not get more cost savings by trying some simple methods and methods?
Minimize complexity by offering many different design options that can help you plan out the right prototype the first time.
Shape it right to reduce costs by applying common structures. Complex shapes usually lead to higher costs.
Smart and smooth pcb layouts are at the edge of the basket. An important stage of PCB assembly that steals the show while requiring effective planning to reduce costs is the pcb layout stage. With strategic PCB engineering, the required high-quality parts and components can be optimally used, which can quickly reduce the cost of each PCB.
Spend enough time to come up with a complete and classified Bill of Materials (BOM). An effective BOM should include all the basic elements such as reference designator, part number, description, quality, SMT method, manufacturer name, footprint, package, and BOM level. It is most important to add component replacement elements in the BOM because technology is evolving faster and the old elements need to be replaced with new ones immediately to match the competitive market trends. /li>
Avoid making extra cuts in the board that may increase the cost of PCBA without having a significant impact on brand identity or functionality.
Continuing with rigorous DFM checks to probe specific circuits that are commonly implemented, the cost of PCB assembly can be reduced step by step.
By effectively optimizing and transforming the schematic layout of bare PCBs, inserting the major factors considered or progressing to perfection. Just understand the basic concept diagram of the factors shown below:(Insert Image)
Calculate a fine balance of order value. The more orders, the lower the price of each PCB assembly.
After knowing the way PCB assemblers calculate lead time,
Adjust the lead time. Clear all doubts related to start time, order date, payment date, date of receiving components, etc.
Consciously choose professional experts and reliable PCB manufacturers/PCB assemblers. Most PCB assemblers claim to provide cost-effective PCB assembly services. But many customers are not satisfied because they did not receive what was claimed. To avoid these important issues, let’s select some factors that help in consciously choosing PCB manufacturers:
Look for certifications to ensure good manufacturing capabilities and management systems for quality PCB assembly services. RoHS compliance, ISO9001, UL, etc. are international quality management standards that have now become a necessity for improving process and product quality.
High-tech equipment, well-defined tool rooms and implementation of upgraded technology help in getting quick turnaround, high efficiency, required manufacturing speed, high-precision placement and effective inspection. In the current world of innovation with the adoption of surface mount technology, through-hole technology and other specialized PCB technologies, these factors must be top of the checklist.
Component sourcing is also one of the major considerations in selecting the right PCB manufacturer. In addition to focusing on PCB engineering and PCB manufacturing mechanisms, great attention is also paid to verifying the competitiveness of component sourcing capabilities, supplier management and supply chain network.
