Andwin Rigid-Flex PCB:Infusing your Innovative Products with limitless possibilities

As electronic devices become increasingly thinner and smaller,and reliability becomes the key to product success,a revolutionary circuit board technology is reshaping the industry landscape.

In today’s wave of lightweight and high-reliability electronic products,rigid-flex PCBs are becoming the common choice for leading manufactures.As an innovative solution that combines the rigidity of a rigid board with the flexibility of a flexible board,it has completely changed the way traditional circuit board design is though-provoking.

As a leader in this field,Andwin ,through its sophisticated crashmanship and technological accumulation,has taken the advantages of rigid-flex PCBs to a whole new level ,providing groundbreaking interconnect solutions for customers across various industries.

1.Industry Transformation:The Rise of Rigid-Flex PCBs

Today’s electronic product design faces unprecedented challeges:How to achieve more functionality within limited space?How to ensure stable operation of devices in harsh environments?How to meet consumer’s ever-growing demand for thinner and lighter products?

Traditional rigid PCBs can no longer fully meet these ever-changing needs.

The Andwin-rigid-flex PCB was developed to address this need,cleverly integrating rigid and flexible boards onto a single circuit board.The rigid portion houses components,providing stable support.

The flexible portion allows for bending and folding,facilitating flexible routing within three-dimensional space.

This structural innovation enables product designers to “design circuits to fit circuits.

This advantage is particularly evident in aerospace,medical devices,and high-end consumer electronics.

2 Breaking Limitations:Andwin’s Technological Advantages

The Andwin Rigid-Flex PCB combines the stability of a rigid board with the flexibility of a flexible board,its unique rigid-flex structure bringing multiple technological advantages.

Revolutionary Improvement in Space Efficiency

Andwin’s rigid-flex boards significantly reduce the space occupied by the board eliminating connectors and cables directly contributing to the miniaturization and thinning of electronic devices.

Compared to traditional rigid PCBs with connetors,it can save up to 30% of space, allowing for a more compact product structure.

Leapfrog Improvement in Reliability

Connectors are often the most prone to failure in electronic device.ANDWIN solutions significantly reduce failure rates and improve overall system reliability by minimizing or even eliminating connection points.

The products are better resistant to vibration and shock,maintaining stable performance in harsh environments,making them highly sought after in automotive electronics and aerospace.

Simplified Assembly,Optimized Costs

Despite higher intial manufacturing costs, Andwin rigid-flex PCBs reduce overall system cost by simplifying the design,reducing component count and assembly steps.Fewer Component also mean simpler supply chain mangement and more efficient prouduction processes,facilitating large-scale production.

3.Excellence,ANDWIN’S core Competemcies

Andwin has accumulated deep technical expertise in rigid-flex PCB manufacturing,building comprehensive production capabilities to meet the diverse needs of customers across various industries.

ANDWIN can produce rigid-flex PCBs with 10 layers or less,supporting various complex designs including conventional structures,those with 2nd-order HDI,and asymmetrical structures.asymmetrical structure.

Metallized and resin-filed vias ensure interconnect reliability while achieving precise impendance control to meet the demands of high-speed signal transmission.

In the flexible circuitry section,ANDWIN offers dispensing technology to enhance the performance of the bending zone,significantly extending product lifespan and ensuring excellect performance even under repeated bending conditions.

Andwin’s advanced process capanilities support a high aspect ratio of 10:1,with a wide range of finished copper thicknesses,from1/3oz to 2 oz(12µm~70µm), meeting diverse current load requirements.

4.Addressing Challenges

ANDWIN’S Professional solutions the design and manufacturing of rigid-flex PCBs face numerous challenges.Leveraging its extensive experience,Andwin provides customers with comprehensive technical solutions.

Bending Radius Optimization Improper bending radius design is a common cause of failure in rigid-flex PCBs.Andwin’s engineering team uses precise calculations and simulations to determine the optimal bending radius for each customer preventing circuit breakage due to excessive bending

Material Selection Guidance Rigid and Flexible component have different coefficients of thermal expansion,which can cause reliability issue with temperature changes,ANDWIN recommends the most suitable material combination based on the application environment,ensuring stable operation of the product under various temperature conditions.

Signal Integrity Guarantee

In high-speed signal transmission applications,Andwin ensures signal integrity in the transition between rigid and flexible circuits through precise impedance control and optimized grounding design,reducing signal reflection and loss.

Strict electromagnetic shielding measures effectively suppress crosstalk and external interference,guaranteeing the purity of signal transmission.

5.Wide Applicaition,Empowering innovation in Diverse Industries.

Andwin Rigid-Flex PCBs,with their unique advantages,play a crucial role in many demanding industries,becoming an indispensable driving force for technological innovation.

In the aerospace field,weight reduction and reliability are paramount considerations.Andwin rigid-flex PCBs can reduce weight by up to 70% Compared to traditional rigid PCBs,while withstanding high dynamic loads and severe vibrations during launch.

This characteristic makes it an irreplaceable choice for application such as satellites and space probes.

The medical device industy also benefits from Andwin’s innovative technology.In scenarios with high reliability requirement,such as portable medical devices and implantable device,rigid-flex PCBs provide stable interconnect solutions within compact spaces.

In the consumer electronics sector ,particularly in wearable devices and high-end smartphones,Andwin rigid-flex PCBs enable more compact designs and richer functionality directly enhancing product competitiveness.

In automotive electronics ,especially in new energy vehicle applications,Andwin products withstand harsh environments resisting temperature variations and mechanical stress,ensuring the reliable operation of safety-critical systems.

6 The Comprehensive Value of choosing Andwin partnering with Andwin means you gain not only high-quality rigid-flex PCBs but also comprehensivre technical support and value enhancement.

Andwin boasts a professional engineering team that provides end-to-end technical support from conceptual design to mass production helping to otimize design solutions and avoid common pitfalls.

We consistently focus on design for manufacturability ,ensuring product not only meet functional requirements but also possess excellect manufacuturanility,guaranteeing high yield rates and stable supply.

Through rigorous testing processes,including advanced method such as TDR(Time Domain Reflectometer)and vector network analysis,Andwin ensures that every delivered PCB meet high standards.

Regarding delivery assurance,Andwin has established an efficient supply chain system that can flexibly respond to various demand changes ensuring customer projects progress on schedule,From the Voyager spacecraft to modern foldable smartphones,from implantable medical devices to new energy vehivles,the Andwin rigid-flex PCB is ubiquitous.

It has proven its reliability in the most demanding environments becoming the preferred solution for engineers facing challenges in space ,weight and reliability.

Contact us to learn how the Andwin Rigid -Flex PCB can unlock limitless possibilities for your next generation of innovative products.